Food blending apparatus and method of use

ABSTRACT

A food blending apparatus and a method of blending food within a container with the object of providing a hygienic system whereby disposable containers are charged with product at a location remote from consumption. After filling with ingredients the container is sealed and then cooled. Containers include an integral blender which when connected to a drive enable the product to be blended at the point of consumption after location in driving connection with the drive means. Product is accessed through a sealed opening of the container after opening the seal. After consumption the container is disposed of and is constructed to make disposal economical.

This application is a continuation of application Ser. No. 11/222,969,filed Sep. 12, 2005, now U.S. Pat. No. 7,147,365, which is acontinuation of application Ser. No. 10/727,559, filed Dec. 5, 2003, nowU.S. Pat. No. 7,168,845, which is a divisional of application Ser. No.09/933,013, filed Aug. 21, 2001, now U.S. Pat. No. 6,854,875, which is adivisional of application Ser. No. 09/530,325, filed Apr. 28, 2000, nowU.S. Pat. No. 6,338,569, which is the national phase of PCT/GB98/03193,filed Oct. 27, 1998, which claims priority to Great Britain applicationNo. 9722711.0, filed Oct. 29, 1997, the entire contents of which arehereby incorporated by reference.

BACKGROUND OF THE INVENTION

This invention relates to food blending apparatus and to a method ofblending food within a container. The invention has particularapplication to milk shakes but can be used with other food productswhich need to be blended, particularly those which need to be dispensedready for consumption in retail premises.

Hitherto milk shakes have been produced by manually placing ice cream,milk and flavouring into a blender jug into which a blender is insertedto produce the blended milk shake. The milk shake is then poured into areceptacle from which the customer consumes the product. The blender jugthen has to be cleaned and sanitised for re-use. However, in the presentfast food market there is a demand for a better system for producingmilk shakes taking account of health regulations, labour costs, waste,product quality and the level of skill of the operator. Current milkshake systems provide for improved pasteurisation but such systems aremore expensive and more complicated. Moreover some of such systems arelimited in the flavours which can be produced.

SUMMARY OF THE INVENTION

An object of this invention is to provide food blending apparatus and amethod of food blending which overcomes problems with existing systems.

According to the invention a method of dispensing blended food productssuch as milk shakes in disposable containers having integral blendingmeans located internally of the container, which blending means isdrivingly connectable to drive means externally of and separate from thecontainer, wherein the container is made and nested with othercontainers, the container is de-nested, charged with product ingredientsat a charging location remote from a dispensing location, the containeris sealed to seal the ingredients within the container, the containerand its contents are cooled to at least a serving temperature, at thedispensing location, the blending means is releasably drivinglyconnected to said drive means, and the drive means is actuated to causethe blending means to operate and blend the ingredients within thecontainer, access is gained to the blended food product within thecontainer whereby to consume said blended product from the container,and the container is disposed of.

Preferably the container is charged with ingredients at the charginglocation at which containers are de-nested from one another.

Conveniently each container has an upper open end in which anothercontainer is nestably locatable and, after de-nesting containers, theopen end of the container acts to receive the product ingredients, saidopen end being sealingly closed after charging the container with saidingredients. Sealing may be by applying a heat sealed closure, by theuse of a snap-on lid, or both according to the temperature at which thefilled container is to be stored and transported.

In one arrangement the container has a lower end in which the blendingmeans is located and access to the blending means is sealed at saidlower end with removable sealing means.

According to another aspect the invention provides a container for usein the method of the invention which comprises a nestable vessel havingan upper opening through which food product ingredients are chargeableinto the vessel, sealing means for sealing said upper opening and two ormore of said vessels being constructed to be nestable when empty bylocating one inside the other through said upper opening, the containerhaving integral blending means including an impeller rotatable relativeto the container to blend said ingredients within the container,location means for securing the impeller rotatably in the container,drive connection means associated with the impeller and accessibleexternally of the container for driving connection with drive meanswhereby the impeller is rotated, the blending means being permanentlyunited with the container, and the container being constructed to bedisposable after blending and consumption of food product from thecontainer.

Conveniently said vessel is of circular cross-section tapered towardsone end whereby to locate and nest two or more vessels inside oneanother, the narrower end of each vessel being insertable inside thewider upper opening of another vessel.

The rotatable element and the associated coupling means may be locatedon the lid or at the base of the container remote from the lid. When therotatable element is in the lid, the container is usually inverted forengagement with the drive means.

If the rotatable element is located in the base of the container, thecontainer is usually located in an upright position during engagement ofthe drive means.

The drive means is conveniently incorporated into a support for thecontainer on which the container is located during blending of productwithin the container, the support incorporating the drive means and itsassociated prime mover. The support may be located within a refrigeratedcabinet. There may be included means for feeding containers to ablending position which can be initiated by coin freed means for selfservice.

The blending means is arranged to cause product in the container to beblended upon rotation thereof and is conveniently located centrally ofthe container and has outwardly directed portions extending from theaxis of rotation.

According to a further aspect the invention provides food blendingapparatus comprising a container including a nestable vessel having anupper opening through which food product ingredients are chargeable intothe vessel, sealing means for sealing said upper opening, two or morevessels being nestable within one another when empty by locating oneinside the other through said upper opening, the container havingintegral blending means within the container including an impeller forblending the ingredients within the container, location means forsecuring the blending means rotatably in the container, drive connectionmeans associated with the impeller and accessible externally of thecontainer for driving connection with drive means, a mounting formounting the container and incorporating the drive means, whereby uponmounting the container on the mounting means in driving connection withthe drive means the impeller is rotatable, the mounting means providinga seating for the container during blending.

Preferably the seating has a portion shaped according to the externalshape of the container whereby supporting the walls of the containerduring blending.

The components of the container, its sealing member and the rotatableblending element are conveniently of plastics material so that thesecomponents may be disposed of after the food product has been consumed.Moreover the container may be supplied for use containing food productto be blended. Thus this enables pre-filled containers to be suppliedfrom a source, such as a factory, already filled with product ready foruse by a retail outlet in a variety of food compositions and flavours,thus obviating the need for the retail outlet to store product forfilling into the containers. In addition, due to the nature of theapparatus, food product cannot come into contact with associatedapparatus before and during blending. Nevertheless the blended productis readily accessible by the user. Hygiene problems are overcome by thisapproach whilst still giving the opportunity for a wide range ofproducts to be sold.

The filled containers may be supplied with components of the productlayered within the container in horizontal or vertical layers, theblending process bringing about the desired blended product. If desiredit is also possible for the product to be aerated within the containerin addition to a blending process. Alternatively aeration of product maybe achieved before feeding product into the container. As a furtheroption the containers may be kept cold and/or ice may be present orintroduced into the container to be incorporated into the blendedproduct.

By the provision of containers filled with product and incorporating aspart of the container a rotatable blending element full blending isobtained and there is no sanitising or hygiene problem. The containerassembly can be made cost effective by the use of plastics componentseven though the container may only be used for one serving of product.

BRIEF DESCRIPTION OF THE DRAWINGS

Further features of the invention will appear from the followingdescription of various embodiments of the invention given by way ofexample only and with reference to the drawings, in which:

FIG. 1 shows a vertical section through a food blending container foruse with food blending apparatus, the lid part of the container beingshown disassembled in the upper part of FIG. 1,

FIG. 2 shows the container associated with a support and drive arrangedfor a blending process,

FIG. 3 is a scrap vertical section showing an optional feature of thecontainer of FIG. 1,

FIG. 4 is a vertical cross section through blending apparatus with acontainer in another embodiment,

FIG. 5 is a plan view of a closure for the container of FIG. 6,

FIG. 6 is a vertical section showing the closure of FIG. 5 on thecontainer of FIG. 4,

FIG. 7 is a vertical section through apparatus for feeding containers,according to FIG. 4, to blending stations,

FIGS. 8 and 9 show vertical cross-sections through a container showingdifferent product locations prior to blending,

FIG. 10 shows a vertical and a horizontal cross-section through acontainer showing further product locations within the container priorto blending,

FIG. 11 is a side elevation in vertical section through food blendingapparatus prior to use,

FIG. 12 is an elevation corresponding to FIG. 11 in the operativeblending position,

FIG. 13 is a side elevation in vertical section through other foodblending apparatus prior to use,

FIG. 14 is an elevation corresponding to FIG. 13 in the operativeblending position,

FIG. 15 is a vertical section through a blending container as used inthe apparatus of FIGS. 11-14,

FIG. 16 is a vertical cross-section through another embodiment ofblending container,

FIG. 17 is a plan view of the blending element of the FIG. 16embodiment,

FIG. 18 is a side view of the element of FIG. 17.,

FIG. 19 shows a blending container associated with a jug,

FIG. 20 shows in cross-section the jug of FIG. 19, and

FIG. 21 shows an inverted blending container associated with a jug.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

Referring to the drawings and firstly to FIG. 1 there is shown acontainer for use in blending apparatus which comprises a body portion 3consisting of a plastics vessel in the shape of a beaker having a base3A, upwardly diverging, circular cross-section side walls 3B and anupper edge 3C of the container 3 with an outwardly directed lip. Thecontainer is nestable with other containers by location of the basethrough the upper opening of another container.

The container body or vessel 3 is provided with a closure member 2constituting a lid arranged to fit over the upper end of the body 3 andto close the opening at the top of the body. The lid 2 is generallycircular having an outer portion 2A which fits over the upper end 3C ofthe body 3 to be sealingly engaged over the opening. This may be by aclip arrangement, by heat sealing, or by any other suitable means forsecuring the lid 2 on the body 3.

At the centre of the lid 2 is formed a rotatable blending element orimpeller 1 sealingly carried on the lid 2 but for rotation relativethereto about the axis A of the container. The blending element 1 isretained on the lid by circular retaining portions 4 formed on the lid 2which engage in corresponding circular grooves 4A formed in the member1. The retaining portions 4 are formed on an upstanding, invertedL-shaped portion 4B of the lid 2 which extends around a central opening2A formed in the lid 2. Other means may be used to obtain seals butwhich also permit relative rotation between the element 1 and itssupport.

The blending element 1 fits over the circular L-shaped member 4B by theprovision of a correspondingly shaped portion of the element 1 whichextends inwards over region 4C towards an integral impeller portion 4Dwhich extends downwards into the body of the container and defines ahollow central portion 4E shaped to be engageable by drive means, to bedescribed. At the lower end of the impeller portion 4D is formed anoutwardly directed impeller member 4F which, in this case, is adownwardly inclined and outwardly directed shaped member. In practicethe impeller member 4F is shaped to give the desired blending action toproduct within the product space X within the assembled containeraccording to known practice. Thus, for example, the impeller member mayhave inclined surfaces to help to generate a vortex within the productin space X, or there may be individual arms extending outwardly from theaxis with or without inclined surfaces. Alternatively the impellermember may give a gentle mixing action, in which case the impeller maycomprise a disc.

A removable diaphragm 6 may be provided on the rotatable member 1 forreleasable location closing the opening 4E. The purpose of the diaphragm6 is to seal the container during transit, the diaphragm 6 beingremovable prior to placing the assembled container with product onassociated apparatus whereby the product within the container isblended. The diaphragm may be heat sealed to the lid 2 and, instead ofremovable, it may be pierced by drive means 8 for rotating the element1.

As will be seen from FIG. 1 the lid 2 may be formed with a sealedopening through which a straw 5 may be inserted, after blending, toenable the product to be drawn out of the container with the straw. Thestraw 5 may be inserted through an existing opening or through aweakened area of the lid 2 to gain access to the product, in knownmanner. Alternatively access for the straw may be through an openingcovered by a removable diaphragm or through a moulded tube of which aclosed end may be removed for access by the straw. Alternatively the lid2, together with the associated rotatable blending element 1 isremovable, after blending, to gain access to the product within thecontainer body 3 after blending.

Referring now to FIG. 2, the container of FIG. 1, after assembly andwith product within the container, is inverted, as shown, to effect ablending action. In FIG. 2 there is shown a housing 7 which acts as asupport for the container and which houses a drive motor (not shown)from which is directed a drive shaft 8. A stop-start switch 9 is locatedon the housing 7 to actuate the drive motor and drive shaft 8, or themotor may be started by a proximity or pressure switch operated bylocation of the container on the support.

The drive shaft 8 is arranged to drivingly engage the opening 4E of therotatable blending element 1 so that as the drive shaft 8 is rotated itrotates the element 1 to blend product within the container. The driveshaft 8 is located to extend from a recessed portion 10 of the housing7, the recessed portion receiving the rotatable element 1 for rotationwith the drive shaft 8 and the upper surface of the lid 2 beingsupported on the upper surface of the housing 7 around the recess 10.The container is retained on the housing 7 by a locking tube 11 whichsurrounds the container body 3 and moves reciprocally to engage with thelip 3C of the body 3 during a blending operation.

Thus it will be seen that the container is held in position by the tube11 with the container seated on the housing 7, the product is blended byoperation of the drive shaft 8 to rotate the element 1 and cause productwithin the space X to be mixed, aerated (if necessary) and blend thedifferent components of the product thereby forming a blended product inthe desired manner.

After the product is blended the tube 11 is withdrawn from engagementwith the container and to permit the container to be removed from thehousing 7 ready for use and consumption.

Referring to FIG. 3, there is shown an optional feature of the containerof FIGS. 1 and 2. In this arrangement a portion of the lid 2 between themember 1 and the edge of the lid is formed with a circular opening 12from which inwardly extends a depression 13 at the lower, inward end ofwhich is formed a closure 14 which includes weakened portions as seen at15 in the scrap view A of FIG. 3. The opening 12 may be sealed by adiaphragm 16 over the upper end of the opening, the diaphragm beingremovable by peeling off or otherwise.

The purpose of the opening 12 in the lid 2 is to give access into thecontainer for a nozzle through which pressurised gas may be injectedinto the product. The nozzle (not shown) may be inserted through thebase of the opening 12 breaking the frangible or weakened areas 15 insaid base of the container or by the base being open and being normallysealed with a diaphragm at its upper end. By this means contamination ofthe nozzle is avoided or minimised. Alternatively the nozzle can sealwith the side walls of the depression 13, the pressure of the gasbreaking open the portion 14 by breaking through the weakened lines 15.The diaphragm 16 provides added security to prevent product escapingthrough the opening 12. Another opening in the lid may be provided forreleasing pressure in the container, for example if it exceeds presetlevels. An exhaust gas nozzle may be introduced through said furtheropening.

It will be seen that the opening 12 is offset from the centre of thecontainer but, if desired, the opening may be central with the impeller1 offset to one side of the axis A.

Referring now to FIG. 4, there is shown blending apparatus similar tothat of the previous embodiment except that in this case the rotatableblending element or impeller 1 is located in the base 3A of thecontainer body 3. Thus the container comprises a container body orvessel 3 of similar shape to that previously described with an outwardlydirected lip 3C and a base 3A. A rotatable blending element 1 is locatedcentrally of the base 3A and is supported sealingly in relation to thebase for rotation about the axis A. The element 1 has a central body 1Ahaving a lower opening shaped to drivingly receive a shaft 8. The shaft8 is drivingly connected to a drive motor (not shown) located in ahousing 7.

The element 1 includes upwardly inclined and outwardly directed impellerelements 1B which are arranged to cause product within the container tobe blended by the mixing of product within the container, sometimes bycreating a vortex of product.

The body 1A is sealingly located for rotation relative to walls 17formed integrally with the base 3A and extending upwardly from a dishedportion 18 in which is formed an opening for gaining access to theelement 1 by the drive shaft 8. Suitable seals (not shown) are providedfor enabling the element 1 to rotate within the walls 17 whilstmaintaining a seal against the flow of product from the container.

In FIG. 4 the container is shown in a blending position in the housing7, the base 3A being seated on the housing. The sides of the containerbody are, as shown, located within a correspondingly shaped, outwardlydiverging receiving member 20 which may be heated.

As shown in FIG. 6 the upper end of the container of FIG. 4 may besealed by a diaphragm 21 which is sealingly secured to the upper end ofthe container body by heat sealing and which may be peeled off by use ofa tab 22 extending to the side of the container which, when not in use,may be laid down the side of the container. After removal of thediaphragm 21 a lid (not shown) may be applied to the container.Alternatively the diaphragm may remain in place and a lid with aprotrusion to puncture the diaphragm may be applied to provide an inletfor a straw.

With the arrangement described in relation to FIGS. 4, 5 and 6 thelocation of the blending element 1 in the base of the container 3 maynot always lend itself to accessing product within the container,especially when a spoon is to be used. In such a case the containerversion when the rotatable element is in the lid may be preferred, as inthe embodiment of FIG. 1.

Product to be blended in the container can take a variety of forms butgenerally consists of two or more components for example dairy fat,sugar, emulsifiers, stabilisers, milk, flavouring, ice etc. Thesecomponents may be pre-filled into the body 3 of the container at acentral location or can be filled at the place of consumption. In eithercase the component products may be layered as shown in FIGS. 8, 9 and10. In FIG. 8 a two component product is illustrated in which onecomponent is located in the lower part of the body 3 and the othercomponent in the upper part. In FIG. 9 there is a similar arrangementexcept that a further component is layered onto the top of thecontainer, for example a flavour component. In the base of the containeris located another layer of component, for example particulates such asnuts. Alternatively there may be a single product in which ice may haveformed as crystals within the product. Blending can be used to breakdown the crystals into small ice particles. Moreover blending may be ofa single product of which a blended consistency is required. In somecases product does not occupy the entire container when filled to allowfor aeration and expansion of blended product in the container.

In FIG. 10 is shown another arrangement in which components are locatedwithin the container in vertical layers. This may be by filling thecontainer from a dispenser in such a component array.

Referring now to FIG. 7 there is shown a blending apparatus, in thiscase incorporating containers of the kind shown in FIGS. 4, 5 and 6. Inthis apparatus there is an outer housing 25 in the base of which islocated a plurality of side by side motor housings 7. In an upperstorage housing 26 is located vertical stacks of filled containers foraccess by the operator. Containers, filled with product, from thehousing 26 are released from the stacks for location on the motorhousing 7 for blending purposes and each of the stacks may havecontainers with different product formulations so that a choice of, inthis case, four different product formulations may be available forblending and dispensing.

There are various other aspects of this invention which can be adoptedamongst which is that the operation of the blending action can be timedto provide a blending action for a predetermined period, and theoperation of the locating means for the containers can also be timed tomatch the duration of blending.

Instead of the lid being removable for access to product, or the use ofa straw to access product, the lid may have a portion which can be tornoff to give access to the product. Moreover the lid may be removable toinsert additives into the product prior to or after blending. Forexample if the apparatus were used for cocktails with an alcohol contentthe alcohol can be added before, during or after blending.

The containers may be filled with product and supplied to the userwithout the lid being fitted to the container and with a simple peel-offor tear-off cover. This allows the lid and associated blending elementto be fitted at the point of sale prior to blending, or when serving.The blending elements may be constructed to allow the elements to benested one inside the other to provide minimum volume during shippingand also to permit handling on automatic machinery.

The motor housing may have more than one drive shaft extending therefromto permit several containers of product to be blended at the same time.

Instead of the arrangement of FIG. 7 other automatic feed arrangementscan be used for transporting containers from a refrigerator or freezer;the containers being moved into position onto static drive arrangementsor, alternatively, the drive shafts may be mounted for movement along alinear or rotary path into position for the containers. Similarly theblended containers can be moved from a blending position along aconveyor or other transport means.

For efficient blending of the product its viscosity should allow avortex to be formed inside the container whilst the product is beingblended or liquid may be added at blending. When multiple components areincluded in the product they may be deep frozen for ease of distributionand storage. The product may then be placed in a tempering cabinet, heldat a specified temperature, to warm the product up to the requiredblending temperature which may be between +5° C. and −10° C. dependenton the type of product. Once the blending temperature has been reachedinside the tempering unit the components will have differentconsistency. Thus one element may be a liquid of low viscosity to act asthe vortex catalyst during blending whilst another component containsother products and solids required in the final product. It may beadvantageous to have the low viscosity component located in thecontainer adjacent the impeller so that this liquid is in direct contactwith the rotary blending element during the blending process. A singlecomponent may be fed into the container which separates into two or morecomponents during storage and prior to a blending operation.

The components of the product can be extruded into the container, theymay be fed by volume using piston and cylinders, or they may be fed bytime lapse arrangements or by other means. A different filling stationwill usually be required for each component of the product and air maybe introduced into the product during the processing and filling stage.Similarly flavouring liquids can be included in the container as aseparate component at the blending stage rather than introducing theflavoured components when the container is packed. Moreover particulatecomponents may be added with low water content components to achieve thebest conditions for blending.

Addition of components may also be conducted shortly before the blendingoperation and these components may be introduced through an opening inthe container lid, for example the opening for the straw, eithermanually or automatically.

The material from which the container body 3, lid 2 and rotary element 1are made will usually be plastics material, preferably being recyclableplastics. The various parts of the container may be made by injection orthermo moulding and the container will be of thin walled plastics tosuffice for a single use requirement and disposal after use.

The motor driving the blending operation may have means for detectingthe driving torque to ensure that the maximum torque applied does notexceed a pre-set level. This would ensure that where the product withinthe container is of the incorrect consistency (perhaps due to being thewrong temperature) blending cannot occur since the rotary element may beunable to withstand the forces involved. However the rotary elementshould be made of material which will not fracture but will distort ifoverload should occur. In addition the connection between the driveshaft and the rotary member may be such that, if excessive forces areapplied, the opening in the rotary element will distort and allowfreewheeling of the drive shaft. In addition the torque on the impelleror the current to the drive motor can be detected to determine theviscosity of the product during blending. This enables the motor tooperate until the blended product reaches the desired viscosity.

The lid 2 may be heat sealed to the container body 3A to effect apermanent connection and in this case the lid may have a peel-back ortear-off portion to allow the product to be poured out of the container.This arrangement would be particularly appropriate for products such asfrozen cocktails. Moreover the product may be consumed direct from thecontainer.

The containers with at least part of the product contained therein maybe kept at ambient temperatures without the need for refrigeration,especially if UHT products are used and the container is kept in asterile condition. The container is kept in a sealed condition, cooledand the seal removed for use with the possible addition of lowtemperature or other product before dispensing. The low temperatureproduct may be ice, cold liquid, or both and, after blending, a chilledor frozen dessert may be provided.

The apparatus of the invention may be used for cold or frozen productsbut can also be used for products at ambient or higher temperatures,such as hot chocolate, custard, sauces, mashed potato, tea, coffee etc.For this purpose the blending operation may be performed in anenvironment in which a microwave heating facility can operate.

Instead of the containers being filled remotely from the point of sale,filling can take place at or close to the point at which blending takesplace. Freeze dry components, liquids and ice can be added at point ofsale, the lid then being fitted and the product being blended and servedto the customer. Feeding of components of product into the container maybe manual, semi-automatic or fully automatic. When ice is used, such ascrushed ice, the rotary member can break down the ice to a suitable sizefor the product. Moreover other cooling material such as frozen carbondioxide, or carbon dioxide ‘snow’ produced from liquid carbon dioxide,can be inserted into the container for mixing and chilling the productbefore or during blending.

Compressed gas such as carbon dioxide may be used for chilling productand carbonated drinks may be produced by injecting pressurised carbondioxide gas before or during blending of the product. A temperaturedetector may be employed to control the amount of chilling required.

In the blending apparatus described thus far it is intended that thecontainer, its lid and the rotary member be disposable after blendingand consumption. However a non-disposable, re-usable rotary element maybe employed which is fitted to a lid which is applied to the containerduring blending. The rotary element would be easily removable from thedrive for cleaning after use and may be formed of more durable material,such as metal components, cleanable in dishwashing apparatus.

The motor for driving the rotary element may be powered by batteries,the usual electricity supply or by air motor, the latter being from acompressed air reservoir or otherwise.

If the product to be blended needs to be heated steam injection or hotwater addition can be used.

If different sized containers are required common components can beemployed for the lid and rotary element assembly with the containerbeing of different depths. In this way the customer can be offered afull range of sizes without difficulty.

If it is desired to have chilled or partly frozen product, thecontainers with product may be kept at a low temperature such, forexample, as to form ice crystals inside the container which are thenblended with the product during the blending stage. Moreover by chillingor freezing the product close to the point of sale using suitableproduct components, the filled containers can be transported at normalambient temperatures, then chilling or freezing the product upon arrivalat point of sale.

Referring now to FIGS. 11-15 and firstly to FIGS. 11 and 12 there isshown an alternative blending apparatus using containers 30 such asshown in FIG. 15.

In FIG. 15 the container 30 shown is, in common with the previouslydescribed container, formed of thin-walled plastics and is of circularcross-section tapering from its lower end upwardly so that containersare nestable, one inside the other, with the lower end of one containerinserted into the upper open end of another container, when empty.

The container 30 is shown with a lid 31 or other sealing member over itsopen end and the lid is preferably heat sealed to the open end afterfilling with product, usually filling to a position spaced from the lidto allow for the product to occupy the full space within the containerafter blending. Alternatively or in addition a membrane is fitted to theopen end and secured by heat sealing.

Towards the lower end of the container is a blender 32 journalled into abase portion 33 of the container and having a shaft 34 and a blendingelement 35. The shaft has at its lower end means (not shown) for placinga drive shaft 37 in driving engagement with the blender 32 and itsassociated shaft 34. Conveniently drive is through a dog engagement sothat the container is placed in position for blending without anytwisting action being necessary to secure driving engagement. The shaft34 projects into an inner skirt portion the lower end of which isusually closed during transit by a membrane heat sealed to the lowerend, especially when aseptically prepared product is employed.

Extending below the level of the base portion 33 is a skirt portion 38projecting below the level of the shaft 34 and defining at its loweredge, a base on which the container stands.

The container 30 is intended for use with the apparatus of FIGS. 11 and12 or FIGS. 13 and 14 by which a container 30, charged with product, isplaced on the apparatus and the product is blended for consumption. InFIGS. 11 and 12 the apparatus comprises a mounting base 40 in which islocated a drive motor 41 directed upwardly from which is a drive shaft37 for driving engagement with a shaft 34 of the blender 32.

Above the base 40 is a mounting platform 43 formed with an upwardlyextending seating 44 shaped to receive the container 30 as a close fitand terminating short of the upper end of the container 30 when placedin the seating. Thus for a blending operation the container 30 is placedin the seating 44 whereby the drive shaft 37 is engaged with the blendershaft 34 of the container.

Extending upwards from the base 40 is a vertical support member 46 whichhas at its upper end a pivotable arm 47 pivoted about axis 48 betweenthe position of FIG. 11 and that of FIG. 12 which is a container accessposition and a container secured position respectively. In the latterposition the arm 47 has been lowered to engage the upper end of thecontainer 30 to secure the container for a blending operation. The arm47 may be powered between said positions and include a proximity switchso that blending cannot occur unless the arm is in the container securedposition. Alternatively the arm 47 is gravity operated. In this case thearm 47 in the FIG. 11 position is supported by support 49, and ismanually moveable about the axis 48 to lower under gravity to the FIG.12 position. A catch or other location means (not shown) may be providedto prevent unintended movement from the FIG. 11 position.

The base and in particular the seating 44 may have heating means wherebythe seating 44 is heated to heat the wall of the container 30 when thecontainer is placed in the seating. Such heating may be advantageous inobtaining adequate blending especially when product within the containeris frozen and has a tendency to become attached to the inner wallsurface of the container.

The drive motor 41 may be a variable speed motor, such as DC motor, topermit different operational speeds for different products. Moreover themotor may be controlled to operate for different preset periodsaccording to the product. These features may also be applied to theother versions of the apparatus described.

Referring now to FIGS. 13 and 14 similar apparatus is shown to that ofFIGS. 11 and 12 and the same reference numbers are applied to similarparts. FIG. 13 shows the apparatus ready to receive a charged container30 (FIG. 15) and FIG. 14 shows the apparatus in an operational blendingmode.

In the embodiment of FIGS. 13 and 14 the apparatus has injection meansfor injecting carbon dioxide or other material into the container priorto, during, or after blending. This may be for carbonation of the foodproduct in the container or for cooling of the product. Carbonation maybe appropriate for products comprising ice and liquid. Cooling may beappropriate for cooling or freezing product in the container byinjecting, for example, carbon dioxide snow into the product.

The container used in the apparatus of FIGS. 13 and 14 may have its lidremoved but with a flexible diaphragm seal remaining in place which sealcan be punctured to inject into the product, or there may be a lid witha frangible opening for injection there through.

Instead of the locating arm 47 of FIGS. 11 and 12 the apparatus of FIGS.13 and 14 has a powered restraining plate 15 which is moveable up anddown between a securing position (FIG. 14) and a non-securing position(FIG. 13) by a piston and cylinder device 51 located in the member 46.An injection tube 52 also extends along the member 46 and communicateswith a reservoir 53 container carbon dioxide or other material. The tube53 has an outlet 54 carried on the plate 50 and directed downwardly sothat when the plate 50 is lowered towards a container 30 the containeris located by the plate 50 and the outlet 54 enters the container forthe injection of material into the container.

There may be proximity switches to prevent movement of the plate 50 ifthe operator has his hands in the region of the plate. In addition theremay be a housing (not shown) around the apparatus with access through adoor. Provision may be made so that the door must be closed before theapparatus can operate.

The outlet 54 is preferably formed of metal tube having a sharpened endso as to be able pierce the membrane or other seal over the container.The outlet 54 may be withdrawn into the plate 50 when injection is notrequired.

A control valve 56 is provided in the line from the reservoir 53 and thetube 52 is flexible to accommodate the up and down movement of the plate50.

The injection arrangement described may be used to heat up the productin the container 30, for example by injecting steam or hot water fromthe reservoir.

Referring now to FIGS. 16-18 there is shown another embodiment ofblending container generally designated 30 in which the same referencenumbers are used for similar parts in the previously describedembodiments. Thus the container has a body 3 with a base 3A, upwardlydiverging circular cross-section side walls 3B and blending means or animpeller 35. The container has a closure member (not shown) for sealingthe upper open end of the container when filled with product. As beforethe container body is arranged to be nestable in other containers bylocation of the lower narrow end of the body within the upper open endof another container, when empty.

The lower end of the container is formed with a depending skirt portion38 and base 3A is formed with a central opening 60 downwardly from whichextends walls 61 defining a cylinder 59 of which the internal surfacehas a shoulder 62 and provides bearing surfaces for the blending element35.

The blending element 35 is of injection moulded one-piece plasticsconstruction and includes a shaft portion 34 and blending portions 66.The shaft portion 34 is formed with a tapered profile 63 at its free endand a lip 64 behind the wider end of the taper which is arranged, whenassembled with the container, to engage behind the shoulder 62 of theopening 60.

The shaft portion 34 is hollow and defines a recess 65 for receiving adrive shaft (not shown) of the drive means in driving connection withthe element 35. For this purpose the opening 65 has three axiallyextending ribs 69 or drive dogs for engaging corresponding slots in thedrive shaft.

The blending portions 66 each comprise generally radially extendingblades set at 1200 from one another about the rotational axis of theelement 35, the blades being of relatively sharp profile at theirleading edges, as seen in FIG. 18, tapering outwardly in the rearwardsdirection.

The portions 66 extend outwards from a central disc portion 67 extendingat a right angle at the axis of rotation. Towards the radially outeredge of the disc portion 67 is formed an annular downwardly projectingportion 68 which is arranged, when the element is in position in thecontainer 30, to engage the upper surface of the base 3A.

Assembly of the element 35 with the container is by inserting the shaftportion 34 into the opening 65 and pressing it in until the lip 64engaged with the shoulder 62 at which position the annular portion 68engages with the base 3A and the element is securely located in thecontainer for rotation relative thereto.

The contacting surfaces of the element 35 and the container providebearing surfaces during rotation. In order to improve the bearingquality of such surfaces there may be applied to the element 35, beforeassembly, lubricant over the relevant surfaces. However it should not benecessary to provide any seals between the bearing surfaces.

The arrangement of FIGS. 16-18 provides a simple but effective means formaking and assembling the blending element and the associated containerbody. Since the blending element only has to perform a single blendingoperation of, for example, 4-60 seconds duration, albeit usually at highspeed, it does not have to have the durability resulting from the needfor repeated use. However the element should not break if subjected toexcessive force due, for example, to the product in the container beingfrozen. The element should have sufficient flexibility to bend if thetorque requirement for blending becomes excessive. In some arrangementsit may even be desirable for the blending element to fuse with thecontainer after a blending operation in order to prevent further use.

The lower end of the cylinder 59 is usually sealed with a heat sealedmembrane for transit of the filled container and the membrane isremovable or pierced before connection to the drive shaft.

Referring now to FIGS. 19, 20 and 21 there is shown an assembly ofblender container 30 with a jug 70, seen separately in FIG. 20. In thisarrangement the blender container 30 may be generally of a similar formto the previously described embodiments. In FIGS. 19 and 20 theillustrated container 30 is of the kind shown in FIG. 15. In thearrangement of FIG. 21 in which the container is located in an invertedposition during blending, the blender 35 is associated with the lid 31of the container. In FIGS. 19, 20 and 21 the reference numbers used arethe same as for the preceding embodiments in relation to similar parts.

The container of FIGS. 19 and 20 is associated with a jug 70 in the baseof which is a coupling element 71 by which drive is transmitted from adrive mechanism in a base unit 72 to the blender 35, which drivemechanism may be as previously described. Alternatively the drivemechanism may be provided by a conventional blender drive unit.

The coupling element 71 provides coupling between the output from thedrive mechanism and the blender shaft 34 and may include a clutchmechanism whereby the coupling does not transmit drive if the torquerequired to drive the blender becomes too great due, for example, to theproduct in the container having too viscous a constituency, possibly dueto its being frozen.

The jug 70 is mounted removably or pivotally on the base 72 and theblending container 30 is removably located within the jug 70 so that itsdrive shaft drivingly the locates with the coupling element 71 of thejug when in position. The jug 70 has a handle 74 at one side and a lid75 or cover pivoted towards one side at 76, and a lifting extension 77to the opposite side to the pivot 76. By this arrangement the lid 75 israised to give access to insert and remove the container 30.

The jug 70 also has a slot 78 or slots along its upper edge to enablethe container 30 therein to be removed from the jug after blending.

In this arrangement the jug 70 provides a holder for the containerduring blending with a closure in the form of the lid 75, and the jug 70is removable from the base 72 for cleaning. The jug 70 may also be usedto remove the container 30 by lifting them together by use of the handle74. The jug may be heated by the provision of heaters within the jug tothereby heat the container 30 prior to blending, if necessary.

In FIG. 21 a similar jug 70 to that of the preceding embodiment isprovided whereby an inverted container 30 with the blender 35 in the lidis admitted to the jug, the jug is inverted and a coupling 71 is locatedin the lid 75 of the jug. In this case the lid 75 is secured againstopening by a releasable catch during inversion and blending.

The arrangement provides means whereby the container 30 can be blendedusing a conventional blender base, the coupling element 71 providing anadaptor for adapting the drive from the blender to the containerblending element.

Aseptically prepared or sterilised containers provide considerableadvantages in that the filled containers have a relatively long shelflife without freezing being necessary. In filling containers asepticallyhot product may be used at pasteurising temperatures which assists inensuring that the container and its contents are aseptically prepared.To ensure that the container thus filled is secure against any risk ofthe product being exposed to the environment the blender assembly shouldbe fully sealed against ingress or egress of contaminants. For thispurpose the blender assembly may be fully sealed at least until blendingis to be performed. One way of achieving such a seal is to unite theassembly and the container body with a frangible weld between therotatable plastics components and their housing, a seal being provideduntil torque is applied either manually or by the drive motor to therotatable component. Alternatively the frangible weld may be broken bythe use of a tool or by engagement with a tool member when the containeris placed on the drive shaft. The frangible weld is located to seal thesmall gap between the cooperating surfaces provided between therotatable component and its housing. In one arrangement a portion of thecontainer is interposed between and connected to each of an input driverotor part and an impeller part of the blender. Said container portionis connected to the main body of the container through a frangibleconnection which provides the seal between the interior and exterior ofthe container until the connection is broken. This conveniently occurswhen driving torque is applied to the blender or otherwise, aspreviously described.

The frangible connection may be provided by an annular weakened regionof thin section.

The drive motor part and the impeller part may each be drivinglyconnected to each other through said portion of the container by, forexample, welding to the container portion. By this means the containerportion becomes part of the rotatable blender when blending takes placeand said container portion becomes disconnected from the container atsaid frangible connection. Other means, such as a sealing ring, may alsobe provided for this purpose.

Utilising the container and apparatus of the invention the equipmentlends itself to a manufacturing, filling, transportation and dispensingsystem which has wide application in dispensing foods in a hygienic andcost-effective manner.

Normally the containers will be manufactured at a manufacturing siteremote from a site at which the containers are charged with the product.The containers, being intended for disposal and recycling, should occupylittle space during transport to a location at which the containers areto be charged. Hence the containers are nestable with each other, asdescribed, the base of one container being located inside and adjacentthe base of another container.

The containers, still nested inside one another, are located for fillingby standard filling machinery and are de-nested just prior to, during,or after each is filled. After the containers are filled with foodproduct they are sealed by applying sealing means over the upper fillingopening. The sealing means is preferably a heat sealed lid or a membranesealed onto the rim of the upper opening. Alternatively or in addition aclip-on removable lid is applied to seal the container. In addition thebase of the container is sealed to prevent any communication between theinternal contents and outside. Such a seal is usually a heat sealedmembrane applied across the drive access in the base of the containerand removable to gain access to drive the blender 32.

After filling and sealing the container, its contents can be cooled andfrozen to a low storage temperature. Alternatively the container and itscontents may be kept at ambient temperatures after filling. The latterwould be appropriate when the containers, its contents and theenvironment are aseptically controlled and in this case membraneprotection over the upper filling opening and the drive shaft should beprovided. In this case the container and its contents can be transportedwithout freezing but will usually need to be cooled below freezing pointbefore the product is blended in order to obtain ice particles in theproduct and to obtain a product of the temperature required forconsumption, especially if the product is milk shake. However, even withaseptically controlled product, freezing can be undertaken afterfilling, for quality control purposes.

Filled containers at frozen or ambient temperatures are transported totheir place of consumption at which the product is to be blended. In thecase in which the product is at ambient temperature during transport,cooling and, if desired, freezing will be undertaken prior to blendingto provide a cold product, with or without ice in it, for consumption.

In the case in which the product is transported frozen it may need to betempered to higher, but still frozen, temperature prior to blending.This may be done in a tempering cabinet, set at a tempering temperature,in which the containers are stored and warmed up to adispensing/blending temperature.

When the product is to be consumed, the container is placed in theblending apparatus and blending is effected, as described. Blending mayinvolve penetration or removal of the seal on the base to access theblender drive. Usually the upper opening remains sealed during blendingexcept when injection into the container is required.

When blended the product is ready for consumption by piercing the sealor by removing the seal to gain access to the contents by a straw, spoonor by pouring, as required. After consumption from the container theempty container is disposed of. Disposal is cost-effective because thecontainer is, by its construction, relatively cheap to make, even withthe in-built blender.

It will be seen that the blending apparatus offers the opportunity ofdispensing blended products in a quick, safe and hygienic environmentwith the possibility of filling containers at a remote location or ofintroducing the product component just prior to blending. Thearrangement is cost effective and efficient.

1. A method of dispensing blended food products in containers havingrotary blending means for blending within the container, the blendingmeans being driveably connectable to drive means externally of thecontainer, wherein product to be blended is introduced into thecontainer, a lid is applied to the container, the container is locatedso that the blending means is in driving engagement with drive means,the drive means is actuated to cause the blending means to operate andblend the contents within the container, wherein the container islocated on a seating for blending, with the drive means directedupwardly for engagement with the blending means, wherein the containerhas an opening which defines an upper edge of the container, the upperedge having an outwardly directed circumferential lip, the lid beingapplied so as to fit over said lip in frictional, non-threadedengagement with the lip, and wherein an underside of the lip is engagedby an external device so as to clamp the lip between the external deviceand the lid.
 2. A method according to claim 1, wherein the containersare disposable.
 3. A method of dispensing blended food products incontainers having rotary blending means for blending within thecontainer, the blending means being driveably connectable to drive meansexternally of the container, wherein product to be blended is introducedinto the container, a lid is applied to the container, the container islocated so that the blending means is in driving engagement with drivemeans, the drive means is actuated to cause the blending means tooperate and blend the contents within the container, wherein thecontainer is located on a seating for blending, with the drive meansdirected upwardly for engagement with the blending means, wherein thecontainer has an open end and an outwardly directed circumferential lipabout said open end, the lid being applied so as to fit over said lip infrictional, non-threaded engagement with the lip, wherein an undersideof the lip is engaged by an external device so as to clamp the lipbetween the external device and the lid, and wherein the external deviceis a tube that surrounds the container.
 4. A method of dispensingblended food product in a container having a lid, wherein rotaryblending means are carried on the lid, the blending means beingdriveably connectable to drive means externally of the container forrotation thereof, wherein product to be blended is introduced into thecontainer, the lid is applied to the container, the container isinverted so that the lid is lowermost, the container is located on aseating for blending with the drive means directed upwardly inengagement with the blending means, and the drive means is actuated tocause the blending means to operate and blend the contents within thecontainer, wherein the container includes an opening which defines anupper edge of the container, said upper edge having an outwardlydirected circumferential lip, said lip having an upper portion and aradially outer portion, and wherein the lid has an outer portion whichfits over the opening in engagement with the radially outer portion ofsaid lip.
 5. A method according to claim 4, wherein the container isdisposable.
 6. A method according to claim 4, wherein a plurality ofcontainers are nestable with one another by locating one container intoan open end of another container after manufacture and beforetransportation to a container filling location at which the containersare de-nested from one another.
 7. A method of dispensing blended foodproduct in a container having a lid, wherein rotary blending means arecarried on the lid, the blending means being driveably connectable todrive means externally of the container for rotation thereof, whereinproduct to be blended is introduced into the container, the lid isapplied to the container, the container is inverted so that the lid islowermost, the container is located on a seating for blending with thedrive means directed upwardly in engagement with the blending means, andthe drive means is actuated to cause the blending means to operate andblend the contents within the container, wherein the container includesan outwardly directed lip about its open end, and the lid has an outerportion to fit over the lip to be sealingly engaged over the open end,and wherein an underside of the lip is engaged by a tube which surroundsthe container so as to hold the lip between the tube and the lid.